Equipment Case Studies

  • Walking beam type heating furnace for rolling
    Walking beam type heating furnace for rolling

    Basic specifications

    Furnace temperature1,000℃
    Materials treatedCopper: 3/7 copper, 4/6 copper
    Fuel usedLNG city gas 13A
    Transport deviceStock table Carry-in conveyor and lifter Side roller for inserting material into the furnace Walking beam for transferring material into the furnace Extraction rollers for removing material from the furnace Extraction lifter
    RT roller hearth continuous annealing furnaces
    RT roller hearth continuous annealing furnaces

    Basic specifications

    Maximum operating temperature650℃
    Materials treatedCopper and copper alloys
    Throughput5,500 kg/hr. (standard)
    Fuel usedButane gas
    Maximum combustion (amount)5,110 MJ/h (122x104 kcal/h)
    DX gas generation (amount)140N㎥/h
    Transport deviceIn-side V-type conveyor and reverser In-side traverser Out-side traverser, coil car Out-side V-type conveyor and reverser of Roller hearth system
    Brass wire rod coil annealing furnace of batch system
    Brass wire rod coil annealing furnace of batch system

    Basic specifications

    Furnace operating temperature450℃ ~ 550℃
    Maximum operating temperature650℃
    Materials treatedCopper and copper alloys
    Maximum amount processed1.5t / charge
    Purpose of the processing operationsoftening and annealing
    Equipment configurationAnnealing furnace x 4, Standby table x 4, Cooling table x 4, traverser table in front of furnace x 1
    Roller hearth type aluminum bar heat treatment furnace of RT system
    Roller hearth type aluminum bar heat treatment furnace of RT system

    Basic specifications

    Furnace operating temperature120℃ ~ 410℃
    Materials treatedAluminum bar / aluminum material coil
    Maximum operating temperature600℃
    Maximum load2,500 kg / charge
    Purpose of the processing operationTempering / Annealing
    Maximum combustion (amount)880 MJ/h (21×104 kcal/h)
    Equipment configurationHeat-treatment furnace, front and rear transfer equipment
    Heat treatment furnace, back and forth transfer device
    Heat treatment furnace, back and forth transfer device

    Basic specifications

    Furnace operating temperatureMelting furnace:520℃(MAX600℃) Yielding water tank:40℃~60℃ Time effect furnace:200℃(MAX350℃)
    Materials treatedAluminum alloy castings
    Maximum amount processed740 kg / charge
    Equipment configurationInput table Melting furnace Quenching equipment (water tank, elevator) Aging furnace Output table
    Handler type batch processing non-oxidizing annealing furnaces
    Handler type batch processing non-oxidizing annealing furnaces

    Basic specifications

    Furnace operating temperature160℃ ~ 650℃
    Maximum operating temperature700℃
    Maximum amount processed2.0t / charge
    Purpose of the processing operationNon-oxidation tempering (softening annealing, spheroidizing annealing)
    Atmosphere within the furnaceN2 gas
    Maximum combustion (amount)838 MJ/h(200,000 kcal/h)
    Equipment configurationNon-oxidizing annealing furnace, table in front of furnace
    Mesh belt type continuous annealing furnace
    Mesh belt type continuous annealing furnace

    Basic specifications

    Furnace operating temperature400℃ ~ 600℃
    Maximum operating temperature650℃
    Materials treatedRound bars, etc. (S35C to S45C, SCM435, 440)
    Purpose of the processing operationTempering / annealing
    Bandwidth Time90 ~ 120min
    Maximum combustion volume1,257 MJ/h(300,000 kcal/h)
    300t ladle preheating device
    300t ladle preheating device

    Basic specifications

    Ladle capacity300 t
    Maximum combustion volume12,570MJ/h (3,000,000 kcal/h)
    Fuel usedPropane
    Preheating lid drive systemSelf-supporting rotary pillar type
    OthersWith oxygen load combustion function

    Basic specifications

    Ladle capacity3.4 ~ 15.8 ㎥
    Combustion capacity4,190 MJ/h (1,000,000 kcal/h)
    Fuel usedCOG * Pilot burner: LPG
    Atmosphere temperature in ladle700℃
    Preheating lid drive systemSelf-supporting rotary pillar type
    Gas torch for drying ladle
    Gas torch for drying ladle

    Basic specifications

    Inner pot capacity1.0 ㎥
    Combustion Capacity608 MJ/h (145,000 kcal/h)
    Use of fuelbutane air gas
    Atmosphere temperature in the pot700℃
    Electricity-heated hot air circulating pot drying furnace
    Electricity-heated hot air circulating pot drying furnace

    Basic specifications

    Processing detailsDrying of ladle for molten aluminum
    Furnace operating temperature260℃
    Maximum operating temperature300℃
    Electric heater capacity75kW
    Maximum processing capacity1,000kg/unit × 1 unit
    OthersMaterial loading method: manual operation by forklift.
    Panel test furnace
    Panel test furnace

    Basic specifications

    Processing detailsFor fire resistance testing of test panels
    Combustion capacity3,545 MJ/h(846,400 kcal/h)
    Maximum operating temperature1,100℃
    Others With deodorizer (Temperature) 800°C (Combustion capacity) 2,685 MJ/h (640,900 kcal/h)
    Electricity-heated die preheating furnace
    Electricity-heated die preheating furnace

    Basic specifications

    Processing detailsDice preheating
    Furnace operating temperature450 ~ 550℃
    Maximum operating temperature600℃
    Othersmanual take out

Business Summary

We supply materials and technologies centered on fire resistance related to "Fire" and "Heat".

Osaka Taika Renga Co., Ltd. contributes to the industrial society by supplying materials and technologies and providing services centered on fire resistance related to "fire" and "heat".